Alusic Conveyor Systems
Alusic provides an extensive selection of belt conveyors tailored to diverse industrial requirements. The CS line features a versatile range of solutions, including:
- The compact 20 series with Ø20 mm rollers
- The robust 95 series with Ø95 mm rollers
- Specialized models like the 1000 series featuring rubber-coated rollers
Additionally, the lineup includes tab chain conveyors (2000 series) and modular chain conveyors (3000 series). Each series is engineered for maximum efficiency, durability, and performance—even in the most demanding and complex applications.
Alusic
Belt Conveyors: S1000
Belt Conveyors: S1000
Alusic provides a comprehensive range of highly adaptable belt conveyors, crafted to address diverse industrial applications and needs.
Built with a strong emphasis on durability and operational efficiency, these conveyors excel in their sturdy construction and flexibility across various uses, delivering consistent, reliable performance over the long term. Alusic focus on creating top-quality, fully customizable solutions tailored to your exact requirements.
Belt Conveyors
- S20: Small-sized conveyors for light loads.
- S30: Conveyors based on profile 356.001.025, extremely versatile.
- S50: Alusic’s main product line, adaptable to any context. In addition to the belt, it offers an alternative with a strap for pallet transport.
- S55: Cost-effective solution with fixed width, available with rubber-coated rollers.
- S95: Heavy-duty conveyors suitable for all types of loads. In addition to the belt, it offers an alternative with a strap for pallet transport.
Belt Conveyor Types
Alusic 20 Series
Alusic 30 Series
Alusic 50 Series
Alusic 55 Series
Alusic 95 Series
Types of Motorization
The 1000 Series offers three versatile motorization options, each tailored to different application needs and setup constraints:
- Direct Drive – Our standard and most straightforward choice, where the motor is mounted directly onto the drive shaft. This setup provides excellent stability, simplified maintenance, and reliable performance.
- Indirect Drive – Here, the motor is positioned separately from the main roller, with power transmitted via a return/pulley system. It's especially well-suited for tight spaces or highly compact installations where a direct mount isn't practical.
- Central Drive – The motor is placed in a central position beneath the conveyor, keeping both ends completely free. This design greatly simplifies loading and unloading from either side, making it ideal for bidirectional access or streamlined material flow.
Types of Motorization
The 1000 Series offers three versatile motorization options, each tailored to different application needs and setup constraints:
- Direct Drive – Our standard and most straightforward choice, where the motor is mounted directly onto the drive shaft. This setup provides excellent stability, simplified maintenance, and reliable performance.
- Indirect Drive – Here, the motor is positioned separately from the main roller, with power transmitted via a return/pulley system. It's especially well-suited for tight spaces or highly compact installations where a direct mount isn't practical.
- Central Drive – The motor is placed in a central position beneath the conveyor, keeping both ends completely free. This design greatly simplifies loading and unloading from either side, making it ideal for bidirectional access or streamlined material flow.
Types of Motorization
The 1000 Series offers three versatile motorization options, each tailored to different application needs and setup constraints:
- Direct Drive – Our standard and most straightforward choice, where the motor is mounted directly onto the drive shaft. This setup provides excellent stability, simplified maintenance, and reliable performance.
- Indirect Drive – Here, the motor is positioned separately from the main roller, with power transmitted via a return/pulley system. It's especially well-suited for tight spaces or highly compact installations where a direct mount isn't practical.
- Central Drive – The motor is placed in a central position beneath the conveyor, keeping both ends completely free. This design greatly simplifies loading and unloading from either side, making it ideal for bidirectional access or streamlined material flow.
Belt Types
The belt is the core element of a conveyor, responsible for moving products along the line.
To ensure optimal performance, it is essential to carefully evaluate the type of load to be handled, so as to select the most suitable belt for the specific application requirements.
Starting from the standard base belt, additional solutions can be integrated, such as trapezoidal straps, cleats for incline changes, and side containment barriers to prevent products from falling during fast or inclined sections.
Alusic also offers various colors and materials for belt construction, such as PVC, PU, and raw PU, including versions suitable for use in the food industry.
Alusic Smooth Belt
Alusic Belt with Guides
Alusic Belt with Cleats
Alusic Belt with Sidewalls
Alusic
Inclined Belt Conveyors: S830
Inclined Belt Conveyors
To meet transport requirements involving changes in slope or height, Alusic has developed a dedicated version of belt conveyors.
This solution, characterized by a more cost-effective design, offers variable inclination, standard dimensions, and exclusively direct motorization.
The series is available in three standard configurations:
Alusic 831 Series
Alusic 832 Series
Alusic 833 Series
Configurable and with Variable Inclination
The 830 series has been designed to standardize the construction of conveyors with inclination changes, simplifying the management of the typical challenges of this configuration.
To meet different application needs, Alusic offers five belt widths (150, 250, 350, 450, and 550 mm) and four length options (1300, 1500, 1700, and 1900 mm).
The true versatility of the 830 series lies in the ability to freely adjust the inclination from 0° to 60°.
This is made possible by the sturdy adjustable legs in version 831 and by the intermediate joint featured in variants 832 and 833.
Alusic
Hinged Chain Conveyors : S2000
Hinged Chain Conveyors
The Alusic series of hinged chain conveyors includes 5 different chain widths:
82.5 mm (K325) plastic or steel;
114.3 mm (K450) plastic or steel;
190.5 mm (K750) plastic or steel;
254 mm (K1000) plastic;
304.8 mm (K1200) plastic. For the K325 and K450 series, the structure is built with a single beam, while for the remaining sizes the beam is modular. Curves are available as standard for the K325 and K450 series.
Chain Conveyors
The Alusic 2000 Series introduces a completely new conveyor concept — highly versatile and marking a major step forward compared to earlier versions.
The S2010 represents a significant leap in quality, efficiency, and overall performance, resulting from years of dedicated research and development. This model excels in reliability and its remarkable ability to adapt to a wide range of industrial needs, delivering safe and highly effective material handling solutions.
Compared to previous models, the S2010 not only delivers superior performance but also significantly reduces maintenance time and simplifies installation. These improvements translate to extended service life and lower overall operating costs. With these strengths, the S2010 is the perfect choice for applications that demand high speeds (up to 80 m/min) combined with proven long-term dependability.
Chain Conveyor Types
Alusic K325 - 82.5 mm
Alusic K450 - 114.3 mm
Alusic K750 - 190.5 mm
Alusic K1000 - 254 mm
Alusic K1200 - 304.8 mm
Plastic or stainless steel
Plastic
Types of Motorization
On the 2010 Series, three different motorization options can be installed, each designed for specific applications and requirements:
Direct Drive – The standard solution, with the motor mounted directly on the drive shaft. It ensures greater stability and easy maintenance.
Indirect Drive – The motor is separated from the main roller and transmits motion through a return system, ideal for limited spaces or particularly compact configurations.
Central Drive – The motor’s central position frees up the ends of the conveyor, making loading and unloading operations easier from both sides of the line.
Types of Motorization
On the 2010 Series, three different motorization options can be installed, each designed for specific applications and requirements:
Direct Drive – The standard solution, with the motor mounted directly on the drive shaft. It ensures greater stability and easy maintenance.
Indirect Drive – The motor is separated from the main roller and transmits motion through a return system, ideal for limited spaces or particularly compact configurations.
Central Drive – The motor’s central position frees up the ends of the conveyor, making loading and unloading operations easier from both sides of the line.
Types of Motorization
On the 2010 Series, three different motorization options can be installed, each designed for specific applications and requirements:
Direct Drive – The standard solution, with the motor mounted directly on the drive shaft. It ensures greater stability and easy maintenance.
Indirect Drive – The motor is separated from the main roller and transmits motion through a return system, ideal for limited spaces or particularly compact configurations.
Central Drive – The motor’s central position frees up the ends of the conveyor, making loading and unloading operations easier from both sides of the line.
Improvements and Optimizations of the Alusic 2010 Series
Among the many enhancements featured in the S2010, the standout improvement is its exceptional ease of assembly. This is achieved through a streamlined design that significantly reduces and optimizes the number of components required.
Additionally, chain movement has been greatly improved by incorporating the BluLub surface. This innovative feature not only boosts overall performance but also minimizes chain wear, delivering higher efficiency along with exceptional long-term durability.
Curve Types
The 2010 Series supports the use of three distinct curve types, each engineered to suit different layout and operational needs:
- Standard: Basic curves rolled at 90°, perfect for straightforward linear sections or simple module setups.
- Idler: Fitted with a circular guide that smoothly follows and supports chain travel, effectively cutting down on friction and chain wear.
- Motorized: Specialized curves designed primarily for closed-loop systems, featuring a built-in motor in the lower section that takes over from the primary drive, eliminating the need for a separate main unit.
Alusic
Modular Chain Conveyors : S3000
Modular Chain Conveyors
The modular chain is a cornerstone of the 3000 Series, thanks to its highly versatile design and exceptional adaptability to virtually any production line layout.
Chain width and length can be freely selected and customized, giving you complete freedom to create conveyors perfectly tailored to your specific needs. This makes the 3000 Series truly flexible and fully modular.
Manufactured from premium high-sliding materials, the chain delivers smooth, reliable movement—even at high speeds—ensuring maximum transport efficiency and consistent performance.
Thanks to its modular construction, individual chain links can be quickly inspected, maintained, or replaced without major disassembly. This significantly reduces downtime and helps keep operating and maintenance costs low.
With outstanding resistance to chemicals and corrosion, the chain is especially well-suited for the food industry, where strict hygiene standards, long-term durability, and dependable performance are critical.
Modular Chain Conveyor Types
Alusic 3010
Alusic 3020
Alusic 3030
Alusic 3040
Modular Chain Conveyor Components
S3010: components and specs
The components of the S3010 Series allow the construction of modular chain conveyors characterized by robustness, reliability, and adaptability, ideal for high-speed applications and curved paths.
The supporting structure consists of a modular beam in anodized aluminum, which makes it possible to achieve customizable and virtually unlimited lengths while ensuring both lightness and mechanical strength.
Standard curves are made using the same rolled profile, available with 90° and 180° radii, to ensure structural continuity and aesthetic uniformity throughout the entire conveying system.
S3020: components and specs
The components of the S3020 series represent a lighter and more compact solution for modular chain conveyor belts, designed to optimize space and minimize bulk within plants. While maintaining a lower load capacity compared to the S3010 series, the S3020 ensures high efficiency and continuous operation thanks to the reduced diameter of the head rollers, which eliminates the need for a return shaft and allows direct integration within machines or compact lines. The modular configuration enables the creation of both linear and curved solutions, offering wide design flexibility and adaptability to different production requirements.
S3030: components and specs
The S3030 series introduces components dedicated to the transport of heavy loads, using a reinforced chain based on the same architecture as the S3010.
It shares the same modular frame, but without the use of curves, to ensure maximum structural stability even in the most demanding applications.
Within the 3000 range, the S3030 stands out as the most robust, fastest solution with the highest load capacity, ideal for high-performance lines and continuous transport of heavy materials.
S3040: components and specs
The S3040 series introduces a special variant of the modular chain conveyor belt, specifically designed for the return shaft between the S3010 and S3030 conveyors.
This compact module can be installed directly on the head of another modular conveyor, from which it also receives the drive power, allowing continuous and precise product transfer between two lines.
Types of Motorization
On the 3000 series, two different types of motorization can be installed, each designed for specific applications and requirements:
Direct motorization – standard solution, with the motor mounted directly on the drive shaft. It ensures greater stability and easy maintenance.
Central motorization – the central position of the motor frees the ends of the conveyor, making loading and unloading operations easier from both sides of the line.
Types of Motorization
On the 3000 series, two different types of motorization can be installed, each designed for specific applications and requirements:
Direct motorization – standard solution, with the motor mounted directly on the drive shaft. It ensures greater stability and easy maintenance.
Central motorization – the central position of the motor frees the ends of the conveyor, making loading and unloading operations easier from both sides of the line.
Alusic
Pallet Transfer System: S112
Pallet Transfer System
The modular pallet transport system is engineered to deliver quicker adaptation to changing market needs. It features straightforward installation and maintenance, while also allowing easy expansion, reconfiguration, or relocation whenever required.
Key benefits of this system include:
- Enhanced productivity
- Improved product quality
- Greater overall manufacturing efficiency
- Simplified design and implementation of transport solutions
- Lower total project costs
Pallet Transfer System Types
Alusic Timing belt transfer system
Alusic Roller transfer system
Pallet transfer system components
The modular pallet transport system is designed to provide a faster response to market demands. Installation and maintenance are simple, and the system can be easily expanded, reconfigured, or relocated as needed.
Main advantages offered by this system: Improve productivity, Achieve better product quality, Increase manufacturing efficiency, Simplify the development of transport systems, Reduce overall project cost
Pallet, Stoppers and Indexing
The workpiece pallet is a key element in industrial transport systems, designed to move components or semi-finished products precisely and safely along assembly and processing lines. In the 112 Series of the Alusic CS Line, the pallet is integrated into a modular system that not only ensures reliability and flexibility but also offers the possibility to implement stoppers and indexing systems. These solutions allow the pallet to stop and position at strategic points along the line, ensuring a controlled production flow synchronized with assembly, processing, or quality control operations.
Types of Motorization
On the 112 Series, two different motorization options can be installed, each designed for specific applications and requirements:
Direct Drive – The standard solution, with the motor mounted directly on the drive shaft. It ensures greater stability and easy maintenance.
Central Drive – The motor’s central position frees up the ends of the conveyor, making loading and unloading operations easier from both sides of the line.
Types of Motorization
On the 112 Series, two different motorization options can be installed, each designed for specific applications and requirements:
Direct Drive – The standard solution, with the motor mounted directly on the drive shaft. It ensures greater stability and easy maintenance.
Central Drive – The motor’s central position frees up the ends of the conveyor, making loading and unloading operations easier from both sides of the line.
Alusic
Roller Conveyors: S4000
Idle and Motorized Roller Conveyors
The 4000 Series roller conveyors deliver a strong, fully modular solution tailored for material handling in demanding industrial settings.
Available in both gravity-fed and motorized configurations, they guarantee smooth and efficient product flow — especially during end-of-line operations, sorting, and accumulation processes.
Thanks to their aluminum frame construction and extensive range of specialized accessories, these conveyors can be rapidly configured into straight runs or sophisticated layouts, providing dependable performance and seamless integration into existing production lines.
Roller Conveyors Types
Alusic Idle rollers Ø30 and Ø50
Alusic Motorized rollers Ø50
Alusic Motorized rollers Ø80
Rollers conveyor components
Types of Motorization
The 4000 series offers two different roller diameters, each with a specific type of motorization:
Motorization Ø50 – motorized rollers with a 50 mm diameter are powered by a belt transmission.
Motorization Ø80 – motorized rollers with an 80 mm diameter are powered by a chain transmission or by a motorized roller (for lighter loads).
Types of Motorization
The 4000 series offers two different roller diameters, each with a specific type of motorization:
Motorization Ø50 – motorized rollers with a 50 mm diameter are powered by a belt transmission.
Motorization Ø80 – motorized rollers with an 80 mm diameter are powered by a chain transmission or by a motorized roller (for lighter loads).
Accessories and Kits for Belt Conveyors
Side Guides
Side guides channel the product flow along the path and prevent accidental falls. They are made of aluminum profile with a polyamide cover, while the ends can be finished with a simple cap or with a shaped lead-in, useful for centering and guiding the product flow.
Support Legs
These provide structural support for the conveyor and are available in single-column versions (for narrower conveyors) or double-column versions. They can be floor-mounted and connected with crossbars to ensure greater stability. The fixing bracket between the leg and the conveyor is designed to prevent dust and dirt accumulation, making the system suitable even for environments with high hygiene requirements, such as the food industry.
Protective Covers
Designed by Alusic for safety and cleanliness, covers protect sensitive or potentially hazardous parts of the conveyor, such as rotation pins and fixing flanges. In addition to improving aesthetics, they reduce wear and protect operators from risks, ensuring a safer and more durable system.
Accessories and Kits
Alusic Side guides
Alusic Legs
Alusic Covers